Cosmetic packaging has always balanced functionality, aesthetics, and sustainability. Yet recent global challenges — from rising tariffs on aluminum to increasing climate concerns — are reshaping how brands choose their packaging materials. Many companies are now turning toward eco-friendly solutions that not only reduce costs but also demonstrate environmental and social responsibility.

Recent tariff policies have placed aluminum packaging under cost pressure, pushing cosmetic brands to reconsider their packaging strategies. Aluminum tubes and bottles, long valued in skincare and pharmaceutical cosmetics for their lightweight, protective, and premium appeal, are now becoming more expensive. To stay competitive and eco-conscious, brands are turning toward sustainable and cost-effective alternatives.

Post-consumer recycled (PCR) tubes are revolutionizing cosmetic packaging by turning used plastic waste into new, functional packaging. By incorporating recycled materials, cosmetic brands can reduce their reliance on virgin plastics, support a circular economy, and appeal to environmentally conscious consumers.

Sugarcane tubes are becoming a popular choice for eco-conscious cosmetic brands seeking renewable and sustainable packaging solutions. Made from bio-based polyethylene (PE) derived from sugarcane, these tubes reduce reliance on fossil fuels while maintaining the same quality and performance as conventional plastic packaging.

Discover how cosmetic packaging is made from recycled ocean-bound plastic (OBP). Learn about OBP tubes and bottles that help clean our coasts and reduce plastic pollution.

Wheat straw tubes are emerging as an innovative eco-friendly packaging option for the cosmetic industry. Made from agricultural by-products, these tubes offer a sustainable alternative to traditional plastic packaging, helping brands reduce their environmental footprint while maintaining product integrity.

As sustainability becomes a key priority for the beauty industry, brands are increasingly seeking alternatives to conventional plastic packaging. Vivomer, a plant-based and fully biodegradable material, provides a unique opportunity to design cosmetic tubes and bottles that are both environmentally responsible and high-performing. From lotion tubes to serum bottles, Vivomer maintains the durability, flexibility, and aesthetic quality that consumers expect while offering a solution to plastic pollution.

Sustainability is no longer a trend but an urgent necessity in the packaging industry. Conventional plastics contribute heavily to global waste and pollution, with microplastics now found across oceans and even in human bodies. Vivomer, a plant-based and fully biodegradable material, represents a breakthrough solution. Unlike fossil-fuel plastics, Vivomer returns safely to nature without generating harmful byproducts, addressing one of the most pressing challenges in packaging sustainability. Its unique biodegradation process ensures not only environmental safety but also product performance, making it a material with real-world impact.

Vivomer is an innovative plant-based packaging material developed by UK company Shellworks, designed to replace conventional plastics. It features home-compostable biodegradability, non-toxic composition, and zero microplastic residue, while delivering packaging performance comparable to traditional plastics. Vivomer provides a sustainable solution for cosmetic tubes and bottle packaging, representing a new direction for the packaging industry’s environmental innovation.

An uneven or wrinkled tube end isn’t just a cosmetic issue—it can signal problems with your production settings. Learn how adjusting heat, pressure, and timing during sealing can help you get a cleaner, more professional finish.

Filling cosmetic tubes may seem straightforward, but the choice between pre-filling and post-filling can impact your production efficiency, cost, and equipment needs. Here’s how to choose the right method based on your order size and capabilities.

Ever struggled with a flip-top cap that won’t close properly? Before assuming it’s a product defect, try this quick and clever fix. It might just make your packaging experience much smoother.